27.06.2025

Fine adjustment of the aeration control: more nitrogen elimination, less energy consumption

structure-square

Replacement of the aerators at the Au wastewater treatment plant

The best aerators and blowers and the best control tools are useless if the control system is not set correctly. At the Au wastewater treatment plant of the Hamm/Sieg municipality, the aeration technology with the blowers and the EMSR was completely replaced in 2024. Since then, the aeration has been running with the controller's initial settings. After the plant manager, Mr Rabbich, informed us that he was not satisfied with the nitrogen elimination, we looked at the controller settings and made adjustments.

Adjustment of the control parameters

The adjustment of the control parameters means that the aerated and non-aerated phases are now much more clearly delineated. The oxygen setpoint is reached more quickly in the aerated phase. This shortens the aerated phase and leaves more time for denitrification. As a result, both nitrification and denitrification are improved.

At the same time, you can see that the ventilation times are shorter, so the energy consumption of the fans is also reduced.

Regular checks

The control behaviour in the biological stage should be checked regularly. Adjusting the control parameters may take a few hours of work. The change in the settings must be observed and evaluated again and again over a period of several weeks. However, no installation or programming is required. The energy savings and the improvement in the discharge values result in a high added value of such a measure in a short time.

Norbert Meyer, June 2025

Further contributions

News from BITControl

Works meeting and tour of the Bitburger brewery
Daniel Adamaes organised a guided tour of the Bitburger brewery on 14.04.2026. The Head of Technology/Central Engineering Dr Johannes Hankes and [...]
Covered blower station at KA Warburg
In various plants, it has proven to be a good idea to install the blowers close to the aeration tanks and to protect them with a light [...]
AQUA DESIGNER - Dimensioning of wastewater treatment plants
Dimensioning software - almost 30 years of programmed experience 29 years ago, we launched AQUA DESIGNER, the software for planning [...]